Before select edge banding machine ,firstly,you need to know about the edge banding machine ,secondly need to clarify your production needs, including the type of edge banding material, edge banding size and production capacity, etc. Based on these needs, select the appropriate edge banding machine model and specifications.
Edge banding methods for edge banding machines：
1.EVA edge sealing. This is a common edge banding method. Hot melt glue is evenly applied on the cutting surface of the board in an edge banding machine, and then the edge banding is pressed to achieve bonding.
2.PUR edge sealing. PUR edge sealing uses polyurethane hot melt adhesive, which has better bonding strength and water resistance, and is suitable for applications requiring high durability.
3.Laser edge sealing. Laser edge banding technology uses laser to melt the edge banding material to achieve a seamless connection with the board, making the finished product more beautiful and durable, but the cost and technical requirements are high.
Hand-sealed edges. This is a traditional edge-sealing method that adheres the edge-banding tape to the board while heating.
The above are the main edge banding methods of edge banding machines. Each method has its own characteristics and applicable scenarios. For example, EVA edge banding has a lower cost and is suitable for mass production; PUR edge banding is more suitable for products that require high durability; laser edge banding is suitable for products that pursue high aesthetics, but the cost is higher
Hot melt edge banding is one of the most commonly used edge banding methods in linear edge banding machines. This method uses hot melt adhesive as the edge sealing material, melts it through high-temperature heating, and then applies it to the edge of the board. After the material melts, it is bonded to the board. This method has the following advantages:
1. The edge sealing is stable and can effectively avoid cracking and falling off of the edge sealing;
2. The edge sealing speed is fast and can greatly improve the edge sealing efficiency;
3. The cost of edge sealing is low, the price of hot melt adhesive is relatively affordable, and the service life is long.
How many types of edge bander machines?
1. Manual edge banding machine
The manual edge banding machine is a simple and easy-to-use edge banding machine, often used in home DIY or small processing places. This type of edge banding machine requires manual operation. When using it, you need to manually preheat and spray glue at the location where edge banding is required, and then press the edge banding tape onto the board or board. Manual edge banding machines are cheap and easy to operate, but have low production efficiency and are generally suitable for small batch production.
2. Semi-automatic edge banding machine
The semi-automatic edge banding machine requires the operator to manually place the edge banding, but automatically performs heating, plate pressing, cutting and other processes. This model of edge banding machine has the advantages of high production efficiency and good edge banding quality, and is suitable for medium batch production and customized processing. Semi-automatic edge banding machines are also divided into direct heating type, indirect heating type, LED light source type and other models.
3. Fully automatic edge banding machine
The fully automatic edge banding machine is a high-efficiency, high-precision edge banding machine that completes the edge banding operation entirely through mechanical and electrical equipment. This type of edge banding machine usually has the characteristics of multi-function, high degree of automation, simple operation, high production efficiency and good edge banding quality, and is suitable for mass production. Fully automatic edge banding machines are also divided into roller type, pneumatic type, electric type and other models.
Which Edgebander is right for you？
Edge Thickness and Feed Speed: Ensure the machine can handle your required edge thickness and offers adjustable feed speeds.
Gluing System: Check the gluing mechanism (hot melt, EVA, PUR) for compatibility with your materials.
Trimming Units: Look for machines with various trimming units (end trimming, rough trimming, fine trimming, scraping, buffing) to achieve desired edge finishes.
Control System: Consider the ease of use and programming capabilities of the machine’s control system.
Dust Collection: Efficient dust extraction systems are crucial for a clean work environment and machine longevity.
What functions can you choose from the edge banding machine?
The functions of the edge banding machine include: pre-milling, gluing, flushing, rough trimming, fine trimming, edge scraping, profiling tracking, polishing, and grooving. Mainly used in the production of panel furniture and wooden doors.
Introduction to the functions of each department:
1. Pre-milling: Use double milling cutters to re-modify the ripple marks, burrs or non-vertical phenomena caused by the panel sawing process to achieve better edge sealing effects. This makes the edge banding strip and board fit more closely, and the integrity and aesthetics are better.
2. Glue coating and edge sealing: Through a special structure, the edge sealing plate and edge sealing material are evenly coated with glue on both sides to ensure a stronger adhesion.
3. Head-to-head: Through precision linear guide motion, automatic template tracking and high-frequency and high-speed motor rapid cutting structure, the cutting surface is guaranteed to be smooth and flat.
4. Rough trimming/finish trimming: Both adopt automatic template tracking and high-frequency and high-speed motor structure to ensure that the upper and lower parts of the trimmed plate are flat and smooth. Used to repair and remove excess edge-banding material on the upper and lower sides of the edge-banding strip of processed panels.
1) Rough trimming function: The rough trimming knife is a flat knife. In order to trim the excess parts when sealing the veneer. Because when sealing the veneer, you cannot directly use the R-shaped finishing knife. The veneer is generally 0.4mm thick. If you use the finishing knife directly, it will easily cause breakage. In addition, rough repair can also be used as the first flat repair process when sealing PVC and acrylic.
2) Finishing function: The finishing knife is an R-shaped knife. It is mainly used for PVC and acrylic edge strips of panel furniture. Edge strips with a thickness of 0.8mm or more are preferred. .
5. Profile tracking: The upper and lower rounding devices can make the end face of the plate smoother and more beautiful.
6. Edge scraping: used to eliminate ripple marks caused by the non-linear cutting process of edge trimming, making the upper and lower parts of the plate smoother and neater.
7. Polishing: Use a cotton polishing wheel to clean the processed plate and make the edge end surface smoother through polishing.
9. Grooving: It is used for directly grooving wardrobe side panels, bottom panels, etc., which reduces the process of panel sawing and is more convenient and faster; it can also be used for grooving the aluminum edges of door panels.
How to choose edge banding machine functions ?
Edge banding machins have so many functions ,client may confused ,to choose from those functions ,client need to know the necessity of these functions,and consider the cost to select suit one.
Do you need pre-milling?
Do you want profile tracking?
Is pneumatic knife adjustment easy to use?
What is pre- and post-cleaning?
Is it possible to make door panels without tracking?
Now I would like to give you some advice. If you want to make a good product, position your product in the mid- to high-end market. If you don’t pursue quality, take a serious look at it. Maybe one day you will pursue it. When making door panels, especially if you want to make acrylic PETA door panels, the most basic rough repair and fine repair, tracking pre-milling, and front and back cleaning must be added. Don’t think of using some cheap small equipment instead, not to mention one more process and one more labor, the results revealed are two big words “coping”. When you meet a serious customer, if you “cope” with him in terms of quality, he will “cope” with you in terms of money.
Therefore, if you want to make a good product, you must have sufficient funds. , don’t even think about “taking advantage” from here.
Let’s focus on cleaning before and after the woodworking edge banding machine. It is actually a glue removal device. There is a huge difference between boards treated without glue remover and those treated with glue remover, especially acrylic door panels and cabinets.
For edge banding, if you consider using only the basic function edge banding machine when making cabinets, so that your product and brand can compete with the appearance details, you can only rely on the glue line to handle this step.
How much edge banding machine cost ?
1.Portable edge banding machine price :100-150USD/set
2.Semi edge banding machine price :3000-3500USD around
3.6 functions auto edge banding machine price : 4000-5000USD around
4.8 functions auto edge banding machine price :8000USD-9000USD around
How to maintain the edge banding machine?
1. Lubrication of various transmission parts
Fast-running transmission components are prone to friction during long-term use, so they need to be lubricated regularly. Different time intervals should correspond to different lubrication times according to the type of sponge strip used in the edge banding machine. Generally, lubrication work is performed every 1-3 months. At the same time, professional machine oil needs to be used for each lubrication to ensure oil volume and oil film balance.
2. Clean all parts
During operation, some dirt or residual substances will inevitably appear, which will affect the normal use of the edge banding machine and even cause failure. Therefore, it is very important to clean the surface, rollers, knives, etc. of the edge banding machine regularly. It is recommended to perform cleaning every 1-2 weeks.
3. Replace sponge strips regularly
As a consumable material for the edge banding machine, the sponge strip will gradually harden after being used for a period of time, which will have an impact on the use effect and life of the edge banding machine. Therefore, it is recommended to replace the sponge strips regularly every six months to one year according to the frequency and environment of use of the edge banding machine.
4. Pay attention to the use of wires
When using the edge banding machine, attention should be paid to the use of wires to avoid extreme pulling or excessive twisting. Especially for power cords, excessive bending for a long time can easily lead to short circuits or power outages.
5. Use the edge banding machine correctly
The correct use of the edge banding machine is also an important part of maintenance. During use, you should pay attention to necessary safety measures, such as wearing gloves, goggles, etc., to avoid injury. At the same time, attention should be paid to standardized use, avoid excessive use, and conduct timely inspection and maintenance.